Keshav Selvaraj*, Sanjana Raghavan, R. Arikaran and Oviya Arunachalam
This paper introduces a novel automated system for counting and packaging, particularly tailored for the welding rod manufacturing industry. The research outlines the design and implementation of this system, emphasizing its capability to accurately count welding rods and efficiently package them utilizing conveyor technology. The integration of key components, including sensors and Programmable Logic Controllers (PLCs), is detailed to ensure precise counting and seamless packaging. The paper highlights the advantages of this system, along with challenges faced during development and a comparative analysis of manual versus automated packaging processes. It provides valuable insights and recommendations for industries considering similar conveyor-based counting and packaging solutions, with a focus on enhancing operational efficiency and costeffectiveness.
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